Real World Challenges Requiring a Single-Use Solution

  • A conversation with Dana E. Weir, Assistant Director at the Office of Animal Resources at the University of Missouri-Columbia.

    NOTE – following is the transcription of a conversation that took place between Allentown and Dana Weir, Assistant Director at the Office of Animal Resources at the University of Missouri-Columbia, on the topic of single-use caging. The comments expressed by Ms. Weir constitute her opinions only, and do not necessarily represent the views or opinions of Allentown, LLC. It is presented by Allentown as an educational resource for members of the Laboratory Animal Science industry.

    ALLENTOWN
    Hi Dana – thank you for taking the time to speak with me today!

    DANA E. WEIR
    Thanks for having me!

    ALLENTOWN
    So to begin with, and if you wouldn’t mind, why don’t you tell us a little bit about your history in the LAS industry, the role you play at the University of Missouri, and perhaps talk about some of the research being performed there.

    DANA
    Sure. I’ve been in the industry for 20 years. I started out as an animal caretaker in the pharmaceutical industry, and spent 10 years there honing my skills and learning more about the research, about microsurgeries, managing people, etc. I jumped over to a CRO after that, and learned quite a bit about study design and requirements in that industry. Following that, about 10 years ago, I came back to my alma mater, the University of Missouri, and I’ve been here ever since, managing all of our facilities and our animal care staff.

    Mizzou is a land grant university. Currently we have about 150,000 square feet of animal housing, and we’re looking to add about 50 to 60,000 more in the next 12 months. So we are rocking and rolling over here at Mizzou. Thank goodness.

    We’re predominantly rodent-research based, but do have quite a few other species that range from dogs, cats, and pigs, and pretty much everything in between. Our rodent research consists of oncology, cardiovascular, diabetes, the metabolic disorders that contribute to these conditions, muscular dystrophy, and a fair amount of infectious disease research.

    The University of Missouri-Columbia
    The University of Missouri-Columbia

    ALLENTOWN
    That’s a great overview, thanks. So now I’d like to drill down into our specific topic, which is single-use caging. We’re talking today because you’ve had a real world experience with single-use caging that arose from a very specific need. Can you tell me about that need? And why you sought out a single use caging solution to address it?

    DANA
    About four years ago, we began evaluating one of the largest facilities at our medical school on campus. It was our oldest, built in the 50’s, and yet it hadn’t been renovated since the ’80s. We were having some biosecurity issues – some disease outbreaks that we couldn’t quite pinpoint – and we were also having some real problems with sanitizing the environment. Many surfaces within the animal rooms weren’t sanitizable any longer.

    At first, to try and address these issues, we tried giving the facility a facelift. We thought we could paint, put down some new flooring surfaces, that kind of thing, but ultimately decided we would get more bang for our buck if we completely gutted and renovated the facility and make it a bit more state-of-the-art.

    But then, of course, that decision presented us with the challenge of what to do with our current colonies while the renovation was underway? How are we going to house them?

    So we started looking at options. We didn’t really have the capacity to rehouse them in our existing by vivariums while also keeping them at the same levels of biosecurity. So we started looking seriously at some other options on the market, such as modular units. Turns out, our director had experience with such units and understood that they could be customized to mimic the conditions, and the environmental parameter controls, that we had in our vivarium. So we located a warehouse in an industrial park about three miles from campus, and leased two modular units in which we could house the majority of our colonies from the medical school.

    Modular units where the IVCs and animals were housed
    Modular units where the IVCs and animals were housed

    ALLENTOWN
    Were there other alternatives that you investigated, or did you move straight to the temporary units because of your director’s experience in that area?

    DANA
    We did explore quite a few options. We explored looking at other facilities on campus, but the necessary space wasn’t available; plus our biosecurity requirements wouldn’t allow us to simply relocate racks and animals just anywhere. We also evaluated the warehouse space to see if we could actually install cage wash equipment there, but ultimately this tuned out to not be a viable option due to the extreme expense. So then we evaluated transporting cages back and forth to campus to another cage wash location, but found that this really wasn’t a good use of our resources.

    ALLENTOWN
    So then I’m guessing it was at this point that you began to consider a single-use option?

    DANA
    Correct, but it wasn’t top of mind for us initially. About a year earlier, before any discussions of the renovation, we had investigated the Allentown NexGen caging system as a means to increase our footprint. We were running out of space. We had been using our126-cage racks, but then decided to invest in the NexGens so that we could go with 160-cage racks. It really increased our footprint.

    Later, before the renovation had begun, we learned that our NexGen racks could accommodate a single-use cage. With this discovery, the issues of how and where to wash our caging, and how to transport them back and forth between the washer and the modular units, pretty much went away. It was a great and welcome surprise to us, actually.

    ALLENTOWN
    Did you look at any other single-use solutions in advance of learning that the NexGens you already owned could accommodate our single-use EasyCage?

    DANA
    We did. We explored other manufacturers that can supply single-use caging, but that would have required us to purchase more racks, and more caging that we might not be able to use after the renovation. And it just worked really easily into our plan that the racks we purchased prior to the renovation were the same racks we were going to go back to using after the renovation.

    ALLENTOWN
    What challenges did you encounter in implementing this plan? What were the steps you needed to take to make it happen?

    DANA
    We definitely had to start from day one, figuring out how many cages we needed and how to go about acquisitioning and storing them. During this renovation, we were running about 2,400 cages on any single day. So we ended up extrapolating out that number for the planned two year period of the renovation, and putting in a standing order. And we were lucky enough to have all of this warehouse space adjacent to the modular units where we could get shipments in and be able to store them right next to the animal housing. So that was very convenient for my care staff in terms of bringing in the supplies, assembling them under a transfer station, and putting them right to use.

    NexGen IVCs and Phantom2 ATS inside the modular units
    NexGen IVCs and Phantom2 ATS inside the modular units

    We did have a few racks where we had to put into other buildings, primarily they were BSL-2 dedicated racks that we wanted to bring over from our medical school and still continue that research. The good news is that we were able to use the EasyCage in that application as well. So that was really great, too, because then it didn’t add on a lot of workload to an already functioning and very busy facility that was just really doing a favor for the medical school.

    Some of the challenges we anticipated were related to transporting equipment between different locations. For example, a few of the racks did need to be placed in other buildings, so moving supplies to those sites was something that needed to happen. But it was easily accomplished, as we transfer animals and supplies between buildings on campus quite a bit. Transferring the racks themselves, that was more challenging. They are pretty tall in order to accommodate the 160 cages. So we needed to use a U-Haul to transfer them from old facility to the warehouse space.

    ALLENTOWN
    What about the learning curve for a new cage system? Was that a challenge for your team?

    DANA
    Sure, but my care staff is used to manipulating all types of cages so they caught on incredibly quick. Our challenge came with educating our research community on using this different type of caging. There is a specific way of assembling it and reassembling it after you’ve manipulated the mice. So we really had to hit that hard when they were coming out to our temporary locations so that we didn’t have any complications. A big kudos to Mark Wohlfeil our sales rep, as he provided all kinds of training, both to me personally and my care staff. One of the neat things he did was to provide signage for us to hang on our transfer stations as reminders of how to put the cage together correctly.

    But while some of it was indeed challenging, it engaged the research staff to be very invested in our mission and to make sure we were providing excellent animal care and safe housing environments for our animals. And that has carried through into the new vivarium, where they’re very engaged in our caging systems, and in the renovation itself, and the transition back to the reusable caging.

    ALLENTOWN
    There’s a concern I’ve heard in the past, or at the very least a question, pertaining to how single-use cages maintain the microenvironment. After now having had 2 years’ worth of experience using these systems, how would you speak to that?

    DANA
    We didn’t have any problems with biosecurity, and we both operated the warehouse as a barrier and used the caging in BSL-2 areas. We had no problems. As I mentioned earlier, we did have some biosecurity and disease outbreaks in the old facility, and we were really worried about this when we moved out to the warehouse. So we did lots of testing, and actually found that the biosecurity at the end of the renovation was better than before. I think part of that was due to the security of the cages themselves, but also due to the decreased investigative traffic at the satellite facility. So I think those two things went hand in hand with each other. But we did discover that several of the diseases that we had seen, had burned themselves out. And we really tested the heck out of these animals before bringing them back to our new newly renovated building.

    ALLENTOWN
    So speaking of that: the work is over and you’re back in the renovated space, correct? How is it?

    DANA
    It’s beautiful. It’s sort of like showing off your new home. We had anticipated a return in January but, due to some construction delays, officially made it back just this October. We are expanding. We are growing. We are back to using the reusable caging on our NexGen racks. It’s awfully nice.

    One of the rooms in the renovated facility
    One of the rooms in the renovated facility

    ALLENTOWN
    So if you’re back to the reusable caging, what’s the status of your single-use program? Have you ceased using those altogether or are you continuing to use them in some fashion?

    DANA
    Not altogether. And actually, this was kind of a “happy surprise, too.” Our VA here in Columbia invested in some additional research with a sister campus down in Rolla, and what they’re doing is taking animals down, exposing them to manipulation, and then bringing them back for behavioral testing. We didn’t have good facilities here at Mizzou to dedicate to that. Especially once animals have left our Columbia vivarium.

    So the VA was very interested in assuming ownership of the trailers, and they also really liked the EasyCages. So they purchased additional racks and they’re going to be using disposable cages out there since there is still no cage wash. And it also works really well because they’ll be able to use those cages to transport down to Rolla and bring back and also not have to worry about taking caging back to its original facility. And it just worked out really well.

    ALLENTOWN
    Wow, what a great story Dana. Thank you so much for sharing that with us!

    DANA
    My pleasure.